About Hydreams

HYDREAMS is an innovative European flagship project dedicated to accelerating the decarbonization of the steel industry. With a bold mission to reduce CO2 emissions by 4.5 million tonnes per year by 2032, the project is poised to revolutionize the way steel is produced, using clean hydrogen and cutting-edge oxycombustion technology to significantly lower emissions.

Wasserstoff molekuel struktur

HYDREAMS solution

HYDREAMS focuses on the integration of clean hydrogen (H2) in steel production processes, specifically for reheating, annealing, and other furnace-based operations. 

  • Hydrogen Combustion: Clean hydrogen, produced from renewable electricity and water, could replace natural gas, significantly reducing carbon emissions in the steel industry. 
  • H2/O2 Combustion Technology: HYDREAMS will demonstrate the use of hydrogen oxycombustion in steel furnaces, aiming for minimal CO2 and NOx emissions, as well as increased combustion efficiency. 
  • Clean Hydrogen Production: By utilizing waste heat from steel factories, the project will demonstrate the production of clean hydrogen at a cost below 2 €/kg, with the goal of achieving industrial-scale hydrogen combustion by 2030.

Key objectives

  • Decarbonization: HYDREAMS aims to reduce CO2 emissions from steel production by integrating clean hydrogen combustion technology. 
  • Demonstration and Scaling: The project will demonstrate hydrogen combustion at TRL7, providing a real-world, scalable solution for the steel industry. 
  • Techno-Economic Assessment: Analyzing the cost-effectiveness of clean hydrogen technologies, focusing on the integration of H2 production and its economic viability in steel production. 
4.5 million tonnes
CO2 Emissions Reduction Target

This reduction is a major step in the steel industry's journey toward decarbonization, using clean hydrogen combustion technology to replace conventional methods.

2 €/kg
Hydrogen Production Cost Target

This target is essential for making hydrogen a competitive alternative to conventional fuels like natural gas in the steel industry, driving cost-effective decarbonization.

56.5 €/MWh
Operational and Capital Cost Reduction

The project aims to reduce operational (OPEX) and capital (CAPEX) costs, making H2/O2 combustion more cost-competitive than natural gas combustion.

54 months
Project Timeline for Scaling

This includes the development of new ISO and CEN standards and the scaling of hydrogen combustion technology to over 500 production sites across 23 EU member states.

The role of hydrogen

  • Energy Efficiency: Hydrogen combustion offers a higher thermodynamic efficiency due to its high combustion temperature, which can optimize burner performance and reduce emissions. 
  • Global Hydrogen Demand: As hydrogen prices decrease and its infrastructure expands, clean hydrogen is expected to be significantly cheaper than grey hydrogen (produced from natural gas) by 2030. 

Innovations in HYDREAMS

  • Combustion Optimization: The project will address the technical challenges of hydrogen combustion, such as higher flow velocities and lower residence times that could affect the heat treatment of steel. 
  • NOx Emissions: One of the critical areas of focus will be minimizing NOx emissions during hydrogen combustion, a key challenge in adopting this technology. 
  • Hydrogen Burners and Furnace Integration: HYDREAMS will work on optimizing burner designs and furnace configurations to ensure efficient and stable combustion, with minimal emissions. 

The road ahead

Scaling Clean Hydrogen in Europe

  • Future Market Potential: The HYDREAMS project aims to enable the widespread adoption of hydrogen combustion technology in steel production, with a focus on annealing and reheating furnaces across Europe. 
  • EU Green Steel Strategy: The project aligns with the European Commission's targets and legislation for decarbonization, promoting green steel solutions that are competitive in the European market. 
  • Replicating Success: The ultimate goal is to scale the technology to over 500 production sites across 23 EU Member States, ensuring that the hydrogen combustion technology can be implemented across Europe. 

Workpackages

The project is organized into six Work Packages (WPs) over 54 months, with two additional WPs for communication, dissemination (WP6), and project management (WP1). WP2 focuses on testing the effects of H2 (oxy)combustion on steel samples. WP3 develops combustion process models and numerical simulations for various furnaces, enabling industrial demonstration trials in WP4. WP5 addresses life cycle analysis (LCA), cost, and safety assessments, while WP6 focuses on replication, exploitation, dissemination, and communication.

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