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Steel for wind energy - Power tomorrow

Wind never stops. It pushes. It twists. It corrodes. High performance steels for critical wind turbine applications, from drivetrain and gearbox components to bolting and anchoring systems.

Where wind meets steel

We are the steel. Wind turbines are becoming increasingly powerful and technically sophisticated. As the size of turbines grows, so do the stresses on their components.

Drive and gearbox components transmit the mechanical energy generated by the rotor through the turbine system and are subjected to continuous dynamic loads involving high torsional, rotational and bending forces as well as cyclic stresses.

At the same time, critical bolted joints, from the anchor system to the rotor blade fastenings, hold the turbine structure together. They require high tensile strength and excellent fatigue strength while maintaining their mechanical properties throughout the turbine's life cycle. Offshore applications add further requirements related to corrosion resistance. 

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Bolting & Fastening Systems

Holding every connection together. Critical bolted joints are used throughout the wind turbine, including rotor blade fastenings, nacelle connections, flange connections in the tower and the anchor system. These applications require high tensile strength and excellent fatigue strength. 

Steel solutions: 42CrMo4 / Firmodur 7225; 34CrNiMo6 / 1.6582; 32CrB4 / 1.7076

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Main Shaft, Gearbox & Drivetrain

Turning wind into motion. From main shafts to gears, drive pinions and gear rings, our steels are used in highly loaded drivetrain components that transmit the mechanical energy generated by the rotor. These components are exposed to continuous dynamic loads, including torsional, rotational and bending forces as well as cyclic stresses.

Steel solutions: 42CrMo4 / Firmodur 7225; 34CrNiMo6 / 1.6582; X17CrNi16-2 / 1.4057; 18CrNiMo7-6 / Carbodur 6587 / 1.6587

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Anchoring Systems

Strength from the ground up. The anchor system securely connects the wind turbine to its foundation and is exposed to high mechanical loads throughout its service life. As a critical bolting system, it requires steels with high tensile strength and excellent fatigue strength to maintain reliable mechanical properties over time.

Steel solutions: 32CrB4; 42CrMo4 / Firmodur 7225; 34CrNiMo6 / 1.6582; X2CrNiN23-4 / 1.4362

Performance starts with the material

Quality and material consistency play a central role in wind turbine components and have a direct impact on the overall performance and operational safety of the turbines.

The steels in our wind portfolio are developed specifically for these demanding requirements. They offer high material purity, homogeneous microstructures and robust grain structures as well as reproducible mechanical properties and sustained fatigue strength. They are also designed for reliable heat treatment and excellent processing results. 

1
High material purity

A key quality characteristic for steels used in highly stressed wind turbine components.

2
Homogeneous microstructures

Uniform material structures designed for demanding operating conditions.

3
Reproducible mechanical properties

Consistent mechanical characteristics for dependable performance.

4
Sustained fatigue strength

Made to withstand high stress and continuous cyclic loading over time.

5
Reliable heat treatment

Materials designed to achieve reliable results during heat treatment.

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Excellent processing results

Steel properties developed with subsequent processing requirements in mind.

Our specialty steel portfolio for wind turbines

Quenched and tempered steel for core wind turbine components including the main shaft and associated drivetrain components. The grade is also used in highly stressed bolting systems. It combines high strength and toughness.  Firmodur 7225 & 42CrMo4 | 1.7225 

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Quenched and tempered steel for components with high requirements for strength and toughness, including shafts, bearings, gearbox components and bolted connections in wind turbines. 32CrB4 & 1.7076 

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Boron alloyed steel used in fastening and joining applications in wind turbines. 32CrB4 & 1.7076

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Tough and easily machinable case hardening steel for precision components such as gears, drive pinions and gear rings used in highly loaded transmission components inside the nacelle. Carbodur 6587 & 18CrNiMo7-6 | 1.6587

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Our production sites operate according to recognized international standards for quality, energy and environmental management, complemented by industry specific certifications and approvals. Explore our certifications.

Wind turbine applicationKey requirementsSwiss Steel Group solutions
Main shaft & drivetrain Strength, toughness, fatigue performanceFirmodur 7225 / 42CrMo4 / 1.7225; 34CrNiMo6 / 1.6582
Gearbox, gears & pinionsToughness, machinability, reliable heat treatmentCarbodur 6587 / 18CrNiMo7-6 / 1.6587
Bolting & fastening systemsTensile strength, fatigue strength, toughness42CrMo4; 34CrNiMo6; 32CrB4
Anchoring systemsHigh mechanical strength, long term reliability42CrMo4; 34CrNiMo6; 32CrB4
Up to 250 metric tons of steel in the nacelle of newer wind turbines.
Swiss Steel Group
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From steel supplier to system partner

We combine materials expertise, manufacturing capabilities and many years of experience in the wind industry. By considering the diverse requirements of component manufacturers and turbine OEMs from the material development stage, our wind portfolio addresses needs across the value chain.

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